'63 Falcon project

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Old May 9, 2013 | 05:11 PM
  #221  
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Originally Posted by camaroboy68ss
Never have been to that don't want to get up that early to get over there. Yeah the weather is going to be great for both events.
You don't really have to be there at 7:00 AM unless you want to get the free coffee and cookies. It's an entirely free event, and PT foots the bill every year. Their lot only holds a couple dozen cars, so all the streets are closed for as far as you can see. You just show up anytime between 7:00 AM-11:00 AM and park wherever you see an opening.
You haven't lived until you've been to PT. There are cars that show up there and I never see them again at any other event! Some of them are full on race cars driven in!
 
Old May 9, 2013 | 05:20 PM
  #222  
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Decided to get some little things done, but then I just kept rolling!
Was draining the engine oil when I noticed I had marked out the front axle for holes, but never drilled it! So got the holesaw out and punched a bunch of pilot holes, and then 7/8" holes. With a lot of Rapid Tap on the holesaw I got all 11 holes with one saw and still sharp!
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After that I got the gilmer belts system out and mocked it up. Anybody ever tells you they're a bolt on, don't believe them! Had to cut 1/2" off the back of the alternator pulley to get enough accept a nut. Then had to space out the water pump pulley to line up with the crank. It was too short for a short pump, and too long with a long pump. I ordered it for a short pump, but no go. And factory alternator mounts wont work either, as the belt isn't long enough. Fortunately I had a swap meet $5 alternator close mount, so after fabbing a brace, and making some long bolts out of allthread 3/8" I got it fitted. Works great now, and plenty of adjustment.

Then I kicked back and did some cleaning and painted the front floors. I think my camera was high on paint fumes; it didn't focus!
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Ordered a new black headliner today off Epay too. Found a bargain at $49.
 

Last edited by 1971BB427; May 9, 2013 at 07:05 PM.
Old May 9, 2013 | 05:27 PM
  #223  
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I like that "poor man's blower" belt setup!
 
Old May 9, 2013 | 05:59 PM
  #224  
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Originally Posted by Camaro 69
I like that "poor man's blower" belt setup!
Thanks Chuck! Another Epay find that said "used" but it wasn't. Someone tried to install it and decided it wasn't a direct bolt in, so they sent it back. I got it for $50, in the box!
 
Old May 9, 2013 | 09:21 PM
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Oh man, that was a steal. I showed my engine the picture of your setup, and now he wants one too. lol
I have a serpentine belt on it currently....baby steps!
 
Old May 9, 2013 | 09:35 PM
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Originally Posted by Camaro 69
Oh man, that was a steal. I showed my engine the picture of your setup, and now he wants one too. lol
I have a serpentine belt on it currently....baby steps!
The regular Ebay price is about $120 for new, but they come up as like new used occasionally. Not a bad price, but as I mentioned you'll need a new alternator mount to get the alternator in close to work with the 39"-40" belt they have.
 
Old May 9, 2013 | 09:51 PM
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If I get my alternator much closer than it is now, the fan blades will start chopping on the water pump.

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Old May 9, 2013 | 09:52 PM
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Originally Posted by Camaro 69
If I get my alternator much closer than it is now, the fan blades will start chopping on the water pump.

Your's looks like it's good where it is, so might be an easy swap for your engine.
 
Old May 10, 2013 | 07:46 PM
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Had to make a small repair to the Austin today, so didn't get much done on the Falcon. Also had to clean the Austin for tomorrow's big cruise, and get a valve stem replaced.
After fixing the Austin I had a little time, so I worked on the intake and carbs for the Falcon. Made up 1/4" aluminum rod linkage with heim ends. Used 10-32 heims, so I had to work the ends of the rods down and thread them 10-32 to fit. Then I fitted the butterfly scoop and made up an offset rod from the same stock to connect to the butterflies so they'll open with the throttle also.
Had a weird problem putting the carbs on when I tightened them down and the linkage froze up! Loosened them and they were fine, but tighten and they stuck solid. Finally turned the tunnel ram around and saw the primary shaft's end clip was just sitting on the intake, and needed a relief cut to clear. Quick hit with the die grinder made it clear and all was well.
Got a scotchbrite and knocked the new off the scoop also. Just way too shiney, so a little scuffing all over made it much more presentable. Ran out of time, so I couldn't build up the fuel lines also. That will have to wait for another day.
 
Old May 13, 2013 | 08:22 PM
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Loooong day today! Crazy weather too! One minute sunny and warm, then blowing like crazy and the canopy shaking like it was headed for Oz! Rainy sometimes, and just a blustery day.
Pulled the 454 this morning, and started grinding all the metalwork. Then I cut out part of my new floor on the driver's side of the trans tunnel to give me more room for the gas pedal. I just got too carried away making it, and didn't leave myself as much room as I needed to comfortably fit a pedal in there.
After getting it cut out and rebuilt, I glassed the welds after grinding, and then caulked everything. I finished by giving it all a good coat of rustoleum black paint. I painted up the brackets, Z bar, and the altenator also, so they're ready to go.
Tomorrow I'll start tearing the engine down and see how the cylinders and bearings look. If it's all good, then I'll begin putting all the new parts and pieces on the 454 to make it a bit quicker.

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Here's my little insert I built for my right foot to have room!
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