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3. Body work

68_RS_Guy
March 31, 2009
 51
 0
Description:
Pics of body work, sanding and blasting, primer and some paint, and some minor fabrication.

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nice and clean now
nice and clean now
0 2009/03/31 21:18:46 68_RS_Guy
blasting cleaned it up good!
blasting cleaned it up good!
0 2009/03/31 21:18:46 68_RS_Guy
blasting the rusted area after outer skin cut off
blasting the rusted area after outer skin cut off
0 2009/03/31 21:18:46 68_RS_Guy
IMG 0008
IMG 0008
0 2009/03/31 21:22:07 68_RS_Guy
IMG 0009
IMG 0009
0 2009/03/31 21:22:07 68_RS_Guy
IMG 0011
IMG 0011
0 2009/03/31 21:22:07 68_RS_Guy
IMG 0012
IMG 0012
0 2009/03/31 21:22:58 68_RS_Guy
IMG 0015
IMG 0015
0 2009/03/31 21:22:58 68_RS_Guy
ah, there *are* cotter pins in there after all!
ah, there *are* cotter pins in there after all!
0 2009/03/31 21:22:58 68_RS_Guy
This is the lower part of the front body panel group - blasted and ready for etching primer
This is the lower part of the front body panel group - blasted and ready for etching primer
0 2009/03/31 21:24:31 68_RS_Guy
media blasting gets these things looking like new!
media blasting gets these things looking like new!
0 2009/03/31 21:24:31 68_RS_Guy
the valance all cleaned up.
the valance all cleaned up.
0 2009/03/31 21:24:31 68_RS_Guy
after cutting out the rusted section
after cutting out the rusted section
0 2009/03/31 21:27:01 68_RS_Guy
like swiss cheese it was
like swiss cheese it was
0 2009/03/31 21:27:01 68_RS_Guy
this is the panel from the other side...this one had a patch put over the rust many years ago.  we will cut all this stuff out and fab a new piece and weld it in.
this is the panel from the other side...this one had a patch put over the rust many years ago. we will cut all this stuff out and fab a new piece and weld it in.
0 2009/03/31 21:27:01 68_RS_Guy
preparing the new patch piece
preparing the new patch piece
0 2009/03/31 21:30:50 68_RS_Guy
here the new piece is inserted about half way.  This piece goes in between the outer skin and the supporting piece on the inside / backside.
here the new piece is inserted about half way. This piece goes in between the outer skin and the supporting piece on the inside / backside.
0 2009/03/31 21:30:50 68_RS_Guy
Tapping the new piece into place
Tapping the new piece into place
0 2009/03/31 21:30:50 68_RS_Guy
Cutting out the rusted area on the other side...
Cutting out the rusted area on the other side...
0 2009/03/31 21:34:00 68_RS_Guy
dig the rubber gloves!
dig the rubber gloves!
0 2009/03/31 21:34:00 68_RS_Guy
the old rusted area is pretty soft...
the old rusted area is pretty soft...
0 2009/03/31 21:34:00 68_RS_Guy
almost through
almost through
0 2009/03/31 21:38:20 68_RS_Guy
when the old panel cut through on three sides we can bend it back to reveal the previously hidden rust
when the old panel cut through on three sides we can bend it back to reveal the previously hidden rust
0 2009/03/31 21:38:20 68_RS_Guy
another view of the rusted area revealed
another view of the rusted area revealed
0 2009/03/31 21:43:32 68_RS_Guy
will have some more work to do underneath too...first we'll blast it to find other gotchas hidden by paint or rust
will have some more work to do underneath too...first we'll blast it to find other gotchas hidden by paint or rust
0 2009/03/31 21:43:32 68_RS_Guy
the bumper bracket after being blasted and cleaned up
the bumper bracket after being blasted and cleaned up
0 2009/03/31 21:43:32 68_RS_Guy
will get to this next time we have a warm day outside
will get to this next time we have a warm day outside
0 2009/03/31 21:46:52 68_RS_Guy
one more shot of the fresh looking subframe.  almost looks like new!
one more shot of the fresh looking subframe. almost looks like new!
0 2009/03/31 21:46:52 68_RS_Guy
Hood hinge after blasting - looks like new!
Hood hinge after blasting - looks like new!
0 2009/04/03 21:14:10 68_RS_Guy
parts hanging ready for primer
parts hanging ready for primer
0 2009/04/03 21:14:10 68_RS_Guy
RS Headlight parts - cleaned up nicely
RS Headlight parts - cleaned up nicely
0 2009/04/03 21:14:10 68_RS_Guy
Another shot of the hood hinge
Another shot of the hood hinge
0 2009/04/03 21:17:09 68_RS_Guy
Radiator panel
Radiator panel
0 2009/04/03 21:17:09 68_RS_Guy
Headlight assembly
Headlight assembly
0 2009/04/03 21:17:09 68_RS_Guy
License Plate Bracket
License Plate Bracket
0 2009/04/03 21:25:44 68_RS_Guy
Hood Latch assbmly
Hood Latch assbmly
0 2009/04/03 21:25:44 68_RS_Guy
Dig the ol graphic equalizer / powerbooster!  Gravity mounted!
Dig the ol graphic equalizer / powerbooster! Gravity mounted!
0 2009/04/03 21:25:44 68_RS_Guy
Got some primer on the subframe...looks pretty good
Got some primer on the subframe...looks pretty good
0 2009/04/03 21:28:20 68_RS_Guy
Primed subframe
Primed subframe
0 2009/04/03 21:28:20 68_RS_Guy
The original RS headlight door - could stand to be cleaned up a bit!
The original RS headlight door - could stand to be cleaned up a bit!
0 2009/04/03 21:28:20 68_RS_Guy
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