Computer & Fuel Systems Talk about the control module, fuel systems and delivery, customization and more.
View Poll Results: Would you rather drop the tank or cut an access hatch to replace the fuel pump?
Drop the suspension, exhaust, and tank.
0
0%
Cut an access hatch.
7
100.00%
Voters: 7. You may not vote on this poll

Trap Door Fuel Pump Replace- Convertible

  #1  
Old 05-06-2009, 07:57 AM
snakewack's Avatar
Newbie
Thread Starter
Join Date: May 2009
Location: Butler, PA
Posts: 2
Default Trap Door Fuel Pump Replace- Convertible

I recently had to replace the fuel pump in my 1997 Z28 convertible and did not like the $800+ cost for the shop to replace it. I read up on how to do the trap door method and noticed it was much easier than dropping the suspension, exhaust, and tank. The only problem that i saw was the convertible had an additional cross member that could get in the way. I took my chances and cut a 7" by 10" hole out of the sheet metal using a hole bit to drill the corners and an air hammer with a sheet metal bit to cut the lines. The disconnect lines are harder to reach than a non convertible but i was able to get to them with needle nose pliers. After removing and replacing the pump unit i connected the lines back up which was cake since they snap right together. I cleaned the edges of the sheet metal up and cut a 8 1/2" by 11" piece of aluminum for the cover. After carefully drilling mounting holes i applied permatex and used rivets to secure the cover. If needed i can drill the rivets out and replace the pump real quick! Total time - just over 1 hour!




Name:  0505091808.jpg
Views: 1625
Size:  46.0 KB


Name:  0505092107.jpg
Views: 749
Size:  37.2 KB


Name:  0505092108.jpg
Views: 608
Size:  44.8 KB





Sorry i do not have pictures of pump extraction but my hands were a bit greased!
 
  #2  
Old 05-06-2009, 01:17 PM
02StanGT's Avatar
Overdrive Member
Join Date: Sep 2005
Location: Granbury, TX
Posts: 4,053
Default

Looks like you did a good job. I like it.
 
  #3  
Old 05-09-2009, 12:43 PM
evilkal's Avatar
4th Gear Member
iTrader: (1)
Join Date: Mar 2008
Location: Kentucky
Posts: 1,633
Default

Very nice
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
punx777
93-02 V6 Tech
2
10-21-2011 04:14 AM
1997 rs camaro
93-02 General
7
05-20-2011 11:07 PM
mikej20
82-92 General
0
03-20-2011 12:25 PM
shakespearesdad
93-02 V6 Tech
0
02-02-2009 10:18 PM


Thread Tools
Search this Thread
Quick Reply: Trap Door Fuel Pump Replace- Convertible



All times are GMT -5. The time now is 09:09 AM.